Analisis Performa Struktural Material SAPH440 untuk Rangka Dandori Dies Mesin Press Industri
Keywords:
SAPH440, static analysis, finite element, frame, Press machineAbstract
In the sheet metal forming process within the automotive and heavy machinery industries, the Dandori frame component in the die system plays a crucial role as a compressive load-bearing support. This study aims to analyze the static performance of the Dandori frame structure in a press machine using SAPH440 material. The method employed is the Finite Element Method (FEM) based on SolidWorks software to evaluate displacement, von Mises stress, and the factor of safety parameters under load variations of 1000 kg and 2000 kg. Simulation results show that the maximum deformation is only 0.032 mm, indicating high structural stiffness. The maximum stress recorded is 14.286 MPa, uniformly distributed without excessive concentration, and well below the material's yield strength. Meanwhile, the factor of safety is evenly distributed with a value of 3 throughout the structure, indicating a safe design condition. Overall, the simulation results demonstrate that SAPH440 is a suitable and effective material for use in Dandori die frames under static load applications.
References
[1] Cheng, L., Li, J., & Xie, Y. (2020). Optimization of sheet metal dies for automotive parts using finite element analysis. Journal of Manufacturing Science and Engineering, 142(5), 051001.
[2] Kadirgama, K., Noor, M. M., & Rahman, M. M. (2018). Formability studies in sheet metal forming: A review. Materials Today: Proceedings, 5(1), 2412–2419.
[3] Rahman, M. M., Kadirgama, K., & Noor, M. M. (2018). Failure analysis in sheet metal forming: A review. International Journal of Automotive and Mechanical Engineering, 15(1), 5200–5212..
[4] Kim, S., & Lee, J. (2020). Analysis of press die failure in automotive forming process. Procedia Manufacturing, 48, 525–531.
[5] Wibowo, A. R., & Santosa, B. (2022). Desain ulang rangka Dandori dies dengan pendekatan elemen hingga untuk optimasi struktur mesin press. Jurnal Teknik Mesin Indonesia, 10(1), 12–20.
[6] Rachmadi, S., Prasetyo, D., & Hidayat, R. (2021). Failure analysis on press machine frame due to static overload. Indonesian Journal of Mechanical Engineering, 3(1), 44–51.
[7] Kim, Y. S., Park, J. H., & Lee, D. S. (2017). Evaluation of formability and strength in SAPH440 automotive steel. Steel Research International, 88(10), 1700075.
[8] Putra, A. R., & Maulana, A. (2021). Studi karakteristik mekanik baja SAPH440 untuk aplikasi rangka industri ringan. Jurnal Rekayasa Material, 17(2), 71–78.
[9] Chen, Q., Liu, Y., & Huang, Z. (2022). Fatigue behavior of SAPH440 steel under cyclic loading conditions. Materials Performance and Characterization, 11(3), 456–465.
[10] Yusof, M. A., Rahman, M. M., & Jamaludin, N. (2019). Static structural analysis of die design using finite element method. Journal of Mechanical Engineering and Technology (JMET), 11(2), 45–53.
[11] Altan, T., & Tekkaya, A. E. (2017). Sheet metal forming: Fundamentals. ASM International.
[12] Susanto, B., Kurniawan, T., & Ahmad, R. (2020). Simulasi FEM pada struktur dies untuk menilai tegangan maksimum. Jurnal Teknologi dan Mesin, 8(3), 150–158.
[13] Arifin, A., Saputra, R., & Nugraha, A. (2021). Finite element analysis of SAPH440 steel for structural components. Jurnal Teknik Mesin Terapan, 9(2), 101–108.
[14] Shigley, J. E., Mischke, C. R., & Budynas, R. G. (2015). Shigley's Mechanical Engineering Design (10th ed.). McGraw-Hill.
[15] Beer, F. P., Johnston, E. R., DeWolf, J. T., & Mazurek, D. F. (2012). Mechanics of Materials (7th ed.). McGraw-Hill Education.
[16] Budynas, R. G., & Nisbett, J. K. (2011). Mechanical Engineering Design (9th ed.). McGraw-Hill
Downloads
Published
Issue
Section
License
Copyright (c) 2025 Ujiburrahman -, Boni Sena, Mohamad Zaenudin (Author)

This work is licensed under a Creative Commons Attribution 4.0 International License.